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Litian Heavy Industry Machinery Co., Ltd
Litian Heavy Industry Machinery Co., Ltd
TBM Disc Cutter
single disc cutter
single disc cutter
TBM Cuttesr Factory
Single Disc Cutter
TBM Disc Cutter
single disc cutter
single disc cutter
TBM Cuttesr Factory
Single Disc Cutter

Single Disc Cutter

Single disc cutter, also known as single disk, is a kind of disc cutter with only one cutter ring, which is mounted on the front and gauge area of the cutter head. It is mainly used as face cutter and gauge cutter to break hard rock with high uniaxial compressive strength (UCS≥70Mpa) and mixed ground. It is a key cutting tool for rock excavation.

Eccentric disc cutter is a kind of single disc cutter. The cutter ring of eccentric disc cutter is inclined to one side of the cutter hub, and this type of TBM disc cutter is usually mounted on the gauge area of cutter head, also known as gauge disc cutter.


Single Disc Cutter Specification


Single Disc Cutter

Diameter

Bearing Capacity

[Tonne]

Cutter Ring

Structure 

Product

[inch]

[mm]

Single Disc Cutter Specification

20"

508

35, 42

Optional

Assembly

19"

483

35, 42

Optional

Assembly / Monoblock

18"

457

28

Optional

Assembly / Monoblock

17"

432

28, 32

Optional

Assembly / Monoblock

15 1/2"

394

22

Optional

Assembly / Monoblock

14

356

20

Optional

Assembly / Monoblock

12"

305

16

Optional

Assembly / Monoblock

11"

280

13

Optional

Assembly / Monoblock

10"

250

10

Optional

Assembly / Monoblock

9"

220

9

Optional

Monoblock

8"

200

8

Optional

Monoblock

7"

180

8

Optional

Monoblock

6 1/2"

165

5

Optional

Monoblock

6"

150

4

Optional

Monoblock



Single Disc Cutter Structure Chart

Single Disc Cutter


What is single disc cutters uesd for ?

Single disc cutters are primarily used in tunnel boring machines (TBMs) for excavating through various types of geological formations, ranging from soft soil to hard rock. These cutters are mounted on the cutter head of the TBM and rotate as the machine advances, applying concentrated force to the tunnel face to break and remove the material. The design and material of the cutter disc are tailored to match the specific hardness and abrasiveness of the rock or soil being excavated.


The effectiveness of single disc cutters is largely dependent on their ability to fracture the rock in front of the TBM through a rolling action. As the cutter head rotates, each disc cutter exerts a high-pressure force on a small area of the rock surface, causing cracks to form and propagate. Over time, these cracks lead to the fragmentation of the rock, allowing it to be removed and transported out of the tunnel.


Single disc cutters are crucial for the efficiency and progress of tunneling operations. They are designed to withstand extreme pressures and abrasive conditions, and their performance can significantly impact the speed and cost of tunnel construction projects. Proper selection, maintenance, and replacement of these cutters are essential for minimizing downtime and ensuring the smooth operation of the TBM.

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